I. Introduction
Kunlun tyres factory (Double Coin Group — Xinjiang Kunlun Tire Co., Ltd.) says the completion and commissioning of a new generation smart factory has produced a sharp rise in monthly output — setting a company single-month record and helping lift sales and exports in the first third of 2025. The increase underscores how automation, digital manufacturing systems and capacity upgrades are reshaping China’s commercial-tire makers and strengthening their export competitiveness.
This article highlights how Double Coin Kunlun Tire Co., Ltd. has achieved significant increases in production and sales through the development and operation of a smart factory. The new generation of automated production lines has set monthly output records, driving sales growth in the first quarter of 2025, particularly with a 37% increase in export sales to Central Asia. By integrating digital manufacturing systems and automation technologies, the company has enhanced efficiency and product quality. Additionally, Double Coin Kunlun plans to establish a dedicated Central Asia Division in 2025, targeting the region's infrastructure and replacement demands with a goal of achieving 20% sales growth over the next five years. Overall, Kunlun Tire is strengthening its domestic and international competitiveness through technological innovation and market expansion.
II. Production Numbers
In the intelligent production workshop of Double Coin Group (Xinjiang) Kunlun Tire Co., Ltd., a fully automated production line with an annual capacity of 1.2 million tires is operating efficiently, showcasing the strength of China's tire industry in achieving "Industry 4.0" standards. This high-tech enterprise, which integrates tire research and development, manufacturing, and sales, has made significant strides in capacity enhancement through continuous technological innovation and digital transformation in recent years. In April of this year, the company's tire output reached 201,600 units, setting a new monthly record since its establishment.
Kunlun Tire primarily produces engineering tires, mining tyres, medium and short-distance heavy duty truck tires, high-performance tubeless tires, and light truck tires, which are widely used in engineering vehicles, heavy-duty vehicles, passenger cars, and light trucks. The Production Management Department Head of Double Coin Group (Xinjiang) Kunlun Tire Co., Ltd. stated that the sales target for 2025 is set at 2.015 million tires. From January to April, the company has already achieved sales of 669,800 tires, a 23% increase compared to the same period last year.
III. How the Smart Tyres Factory Delivered the Boost
Kunlun’s smart factory program combines several elements often highlighted in modern tire-plant digitalization:
- MES/ERP integration and automation— production execution systems that synchronize information and materials flow across lines, improving uptime and yield.
- Advanced, high-capacity lines— the Xinjiang operation already advertises multi-million annual capacity across product families (Kunlun’s broader production capability includes millions of all-steel radial and bias tires annually), so squeezing higher monthly throughput delivers significant incremental volume.
- Process optimization and quality control— automation reduces variation and speeds cycle times, allowing previously underutilized line capacity to be brought online more reliably.
Kunlun’s plant modernization appears to have focused not just on adding machines but on linking them digitally so production can be planned, monitored and adjusted in near real-time — a classic smart-factory playbook that delivers faster ramp-ups and steadier quality.
IV. KUNLUN Tyre Manufacturer Market and Export Impact
Central Asia Market Becomes a New Growth Point, Export Sales Surge by 37%
In addition to strong domestic performance, Double Coin Kunlun Tire is actively expanding into overseas markets, achieving remarkable results. From January to April, the company exported 30,000 tires to the five Central Asian countries, an increase of nearly 10,000 tires compared to the same period last year, with sales reaching 38 million yuan, a staggering 37% growth. Currently, the company's products are sold in over 50 countries and regions worldwide.
“From January to April, we actually exported 240,000 tires, generating sales of 230 million yuan, which is an increase of nearly 80,000 tires and an additional 7.5 million yuan in revenue compared to last year,” said the Head of the Logistics Department at Double Coin Group (Xinjiang) Kunlun Tire Co., Ltd. “We are also actively developing new markets for Kunlun Tires, having acquired 18 new customers, primarily in Kyrgyzstan in Central Asia, as well as clients in the mining tire sector in Vietnam and in Tanzania and Egypt in Africa.”
Establishing a Central Asia Division, Aiming for 20% Sales Growth in Five Years
To deepen its focus on the Central Asian market, Double Coin Kunlun Tire plans to establish a specialized Central Asia Division in 2025, with Kazakhstan and Uzbekistan as key focal points to meet the region's infrastructure and replacement demands. The goal is to achieve an annual sales increase of 20% within five years.
V. Conclusion
As Kunlun tyre manufacturer company continues to leverage cutting-edge technology and expand its market reach, the company is well-positioned to capture new growth opportunities in both domestic and international markets. The establishment of a dedicated Central Asia Division reflects a strategic commitment to meeting the evolving demands of infrastructure and replacement needs in that region. With a strong focus on innovation and quality, Kunlun Tire not only enhances its competitive edge within China's commercial tire sector but also reinforces its status as a key player in the global market. As the company aims for ambitious sales targets in the coming years, its advancements in smart manufacturing and export strategies will likely play a pivotal role in driving sustained growth and success.
